Engineered for C&I and Utility-Scale Energy Demands

High Voltage Lithium Battery Systems for Commercial Battery Storage

Scalable HV architecture built for projects where uptime, efficiency, and compliance are mandatory.

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Introduction

Engineered for C&I and Utility-Scale Energy Demands

A high voltage battery system operates at 100V–1000V DC by stacking 51.2V battery packs in series, reducing current draw and cable losses at scale. Unlike low voltage systems, HV architecture integrates directly with grid-tied battery storage inverters, making it the preferred choice for commercial battery storage projects above 30kWh — including C&I facilities, industrial battery installations, and large residential backup systems requiring a reliable, high-efficiency LiFePO4 battery system.

 

Rakour high voltage battery energy storage system diagram — 51.2V LiFePO4 stack with BMS connected to HV hybrid inverter, solar PV array, and grid for commercial battery storage

What Is a High Voltage Battery System?

Rakour HV series stacks 51.2V LiFePO4 battery packs in series via a BCU, reaching up to 980V DC — matching the input window of high voltage hybrid inverters for direct, high-efficiency AC conversion.

Rakour 51.2V LiFePO4 battery pack modular series architecture — stackable rack modules connected in series from 185.6V to 980V DC for scalable high voltage battery systems

Modular Series Architecture — 185.6V to 980V DC Output

Each 51.2V battery pack module connects in series under BCU control. The 200Ah-HV supports 4–17 modules (185.6V–980V); the 280Ah-HV supports 8–17 modules (358.4V–979.2V). Up to 4 strings in parallel scale total system capacity without reengineering the DC bus.
Rakour high voltage battery management system architecture — BCU master BMS with DC fuse and soft-start circuit controlling slave BMS modules via internal CAN for commercial battery storage

Dual-Layer Battery Management System (BMS) — Slave Module + BCU Master

Each module runs a slave BMS collecting real-time cell voltage and temperature via internal CAN. The BCU master aggregates this data, controls charge/discharge current, and enforces over-voltage, over-current, and thermal protection — all without external relay logic.
Rakour high voltage battery CAN and RS485 communication port connecting BCU to HV hybrid inverter BMS for real-time SOC and voltage monitoring in grid-tied battery storage systems

Native High Voltage Inverter Integration via CAN / RS485

Rakour HV batteries communicate directly with high voltage hybrid inverters over CAN or RS485. A built-in soft-start circuit removes the requirement for inverter-side soft-start support — reducing compatibility barriers across Deye, SMA, Solis, and other major HV inverter platforms.

Our High Voltage Battery Series

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High voltage 51.2V 314Ah LiFePO4 battery module for stacked solar energy storage system

C&I HV-51.2V 314Ah

16.08 kWh | 80.38 – 225.08 kWh |
256 – 716.8 V | 5–14 modules
High voltage 51.2V 200Ah lithium battery module for modular solar energy storage system

C&I HV-51.2V 200Ah

10.24 kWh | 185.6 V ~ 980 V | 4–10 modules |
≥ 6,000 cycles

Advantages of High Voltage Architecture

Rakour HV series delivers measurable electrical and installation advantages over low voltage systems — reducing conductor sizing, simplifying string topology, and scaling from 40kWh to 244kWh+ within a single certified cabinet footprint.

Higher Efficiency and Lower Conductor Loss

At 512V–870V DC bus voltage, the 280Ah-HV string operates at a maximum 140A — substantially lower than an equivalent low voltage parallel system. Lower current directly reduces resistive cable loss (I²R), allowing smaller conductor cross-sections and reducing balance-of-system material cost across longer DC cable runs.

Modular Scalability from 40kWh to 244kWh Per String

Each 51.2V battery pack module adds ~14.3kWh (200Ah) or ~14.34kWh (280Ah) per step. The 200Ah-HV scales from 4–17 modules (40.96–102.4kWh); the 280Ah-HV from 8–17 modules (114.7–243.7kWh). Up to 4 strings in parallel extend total usable capacity without redesigning the DC bus or inverter interface.

Engineered for C&I Energy Storage Project Deployment

Rakour HV cabinet systems are documented in multi-unit outdoor enclosure configurations — including 100kW/174kWh and 300kW/522kWh reference designs — validating this modular battery storage architecture for factory, commercial building, and peak shaving battery applications requiring compact footprint, fan cooling, and ≥8,000-cycle LiFePO4 service life.

Industrial Battery Applications

Rakour HV series is documented for deployment across residential, commercial, industrial, and grid-tied scenarios — each validated through real system design case studies.

 

Rakour high voltage battery storage system installed in large residential villa — 51.2V LiFePO4 stack supporting 50kW load on three-phase 400V for whole-home backup power

Large Residential Villas — 50kW Load, Three-Phase 400V

The 200Ah-HV supports residential installations with 50kW load demand and 100kWh daily consumption, operating on three-phase 400V. Its 185.6V–980V range pairs directly with HV hybrid inverters without voltage step-up conversion.

Hybrid Solar Storage Systems — PV + Grid + Battery

Rakour HV batteries charge via PV or grid through the inverter's integrated MPPT. System design references confirm configurations up to 307.2kWh total capacity, using 30 rack modules behind a single hybrid inverter on a grid-tied battery storage architecture.

Rakour high voltage LiFePO4 battery in hybrid solar storage system — 51.2V modular stacks charging via PV MPPT and grid through HV hybrid inverter for grid-tied battery storage up to 307kWh
Rakour commercial and industrial battery energy storage system — modular high voltage LiFePO4 stacks in outdoor cabinet for 250kW factory load with 300kWh daily consumption on three-phase 400V

C&I Energy Storage — Factory and Industrial Park Deployment

Documented factory case: 250kW load, 300kWh/day consumption, three-phase 400V. The 280Ah-HV scales to 243.7kWh per string, with up to 4 parallel strings and outdoor cabinet integration supporting commercial battery storage sites at 100kW–300kW+ system power ratings.

Peak Shaving, Valley Filling & Backup Power

The 314Ah-HV product documentation identifies peak shaving, valley filling, and capacity allocation as primary use cases for battery energy storage systems — including data centre backup and islanded microgrids where the BMS manages automatic charge/discharge cycling against time-of-use tariffs.

rakour-high-voltage-battery-peak-shaving-backup-power-bms-charge-discharge-cycle

Rack Mount Battery Backup System Architecture

Rakour HV system connects PV array, high voltage battery stack, and grid/load through a single HV hybrid inverter — controlled by a two-tier battery management system (BMS) with full series voltage protection.

System Topology — PV Array → HV Inverter → Battery Stack → Grid / Load

The HV battery stack connects to the inverter's BAT terminal at up to 980V DC. PV input feeds the inverter's MPPT, which charges the stackable battery rack or exports to grid. Backup load and home load outputs are managed independently via the inverter's LOAD and GRID ports.

Master-Slave BMS Architecture — Slave Module + BCU Master Control

Each 51.2V battery pack module runs a slave BMS collecting real-time cell voltage and temperature. Data transmits to the BCU master via internal CAN. The BCU — containing master BMS, DC fuse, soft-start circuit, and cut-off protection switch — governs charge/discharge current across the full series stack.

CAN / RS485 Inverter Communication & Series Voltage Protection

The BCU communicates with the inverter via CAN (PIN4/CAN-H, PIN5/CAN-L) or RS485, transmitting SOC, voltage, and temperature in real time. The BMS enforces over-charge, over-discharge, over-current, and high/low temperature protection autonomously — triggering the cut-off switch before inverter-level intervention is required.

Inverter Compatibility

Pre-Validated HV Pairing with Deye, SMA, Solis, and Victron

Rakour HV batteries are designed to integrate directly with high voltage hybrid inverters via standardised CAN or RS485 communication — no external protocol converter required. The BCU handles all charge/discharge negotiation autonomously.

High voltage lithium battery inverter compatibility diagram showing hybrid inverter connection via CAN and RS485 communication

HV Battery Voltage Window — 185.6V to 980V DC

Rakour HV series operates across 185.6V–980V DC (200Ah-HV) and 358.4V–979.2V (280Ah-HV), covering the battery input window of mainstream high voltage battery inverter platforms that require 160V–1000V DC bus input.

CAN / RS485 Communication — BCU to Inverter BMS Port

The BCU's dedicated CAN port (RJ45, PIN4 CAN-H / PIN5 CAN-L) connects directly to the inverter's BMS communication port. Via CAN or RS485, the battery management system (BMS) transmits real-time SOC, voltage, and temperature — allowing the inverter to self-adapt charging current and cut-off voltage without manual parameter entry.

Documented Deye Compatibility — 29.9K–80K Series

Rakour provides step-by-step connection guides for Deye SUN-29.9K~50K-SG01HP3 and SUN-80K-SG02HP3 inverters. Both configurations use the parallel shunting method — connecting the BCU's P1+/P1− to BAT1 and P2+/P2− to BAT2 — to maximise discharge current output where individual BAT port current is hardware-limited to 50A per input.

Safety & Certifications

Every Rakour HV battery ships with a complete certification package covering transport, electromagnetic, and electrochemical safety — backed by third-party lab-verified test reports, not self-declarations.

Lithium battery certification coverage including CE, IEC 62619:2022, UN38.3 and RoHS compliance

Certification Coverage — CE, IEC 62619:2022, UN38.3, RoHS

Rakour HV and LV series hold CE marking, UN38.3 transport certification, and RoHS Directive 2011/65/EU compliance (tested per IEC 62321 series). IEC 62619:2022 third-party testing — conducted by Shenzhen CCJC Technology — confirmed zero fire or explosion across external short-circuit, thermal abuse, forced discharge, overcharge voltage/current, and overheating control tests.

Lithium battery hardware safety layer featuring DC fuse, soft-start circuit and cut-off switch

BCU Hardware Safety Layer — DC Fuse, Soft-Start, Cut-Off Switch

The BCU integrates a DC fuse, soft-start circuit, and a dedicated cut-off protection switch as independent hardware safeguards. The soft-start circuit prevents inrush current at connection — allowing the Rakour HV battery energy storage system to operate with inverters that lack a native soft-start function.

Battery management system multi-layer protection against over-charge, over-current and thermal runaway

BMS Multi-Layer Protection — Over-Charge, Over-Current, Thermal

The dual-layer battery management system (BMS) enforces autonomous protection at both cell and system level. Charging stops if cell voltage exceeds 3.6V, current exceeds 100A (200Ah-HV) or 140A (280Ah-HV), or temperature rises above 60°C. Discharge is blocked below −20°C. All thresholds were independently validated in IEC 62619:2022 lab testing with passing verdicts.

High Voltage vs. Low Voltage — Which Fits Your Project?

System Voltage Selection Criteria for EPCs and Design Engineers

Spec / Criteria
HV Series 200 / 280 / 314 Ah
🔋 LV Series 100 / 200 / 314 Ah
⚙️  Electrical Parameters
🔌System Voltage
185.6 V – 980 V DC
High-efficiency DC bus
46.4 V – 57.6 V DC
Standard LV inverter
Max System Current
100 A (200Ah) / 140 A (280Ah)
Lower I²R conductor loss
80 A (100Ah) / 200 A (280/314Ah)
🔢Module Configuration
4 – 17 modules in series per string
Single module; expand via parallel connection
📦  Capacity & Scalability
📊Single String Range
40.96 kWh – 243.7 kWh
C&I scale capacity
5.12 kWh – 16.08 kWh per unit
Small incremental steps
🔗Max Parallel
Up to 4 strings
Up to 15 units
Flexible home expansion
📡  BMS & Communication
🧠BMS Architecture
Dual-layer: BCU master + slave BMS per module via internal CAN
Single-layer BMS; host/slave address via dip switch
📶Comms Ports
CAN · RS485 · WiFi
CAN · RS485 · RS232
🔄Inverter Required
HV hybrid inverter
160 V – 1000 V DC input
Standard LV hybrid / off-grid inverter
🏅  Lifecycle & Certifications
🔃Cycle Life
≥ 8,000 cycles (280Ah-HV)
Long-term C&I deployment
≥ 6,000 – 11,000 cycles
Model dependent
Certifications
CE · UN38.3 · MSDS
CE · UN38.3 · MSDS · RoHS · IEC 62619
Broader compliance
🎯Best Fit For
C&I facilities · Large villas · Factory peak shaving · Grid-tied projects ≥ 40 kWh
Standard homes · Small commercial · Off-grid systems · Projects ≤ 30 kWh

Data sourced from Rakour HV & LV product manuals. Specifications vary by model configuration.

OEM & Project Support

Rakour's commercial battery storage offering extends beyond hardware — providing pre-sales system design, post-sales remote support, and supplier technical training backed by a fully documented manufacturing and certification process.

 

Lithium battery module assembly process in energy storage factory

Configurable Stack Architecture — 4 to 17 Modules Per String

Rakour HV series is designed for project-level configuration from the ground up. The 200Ah-HV supports 4–17 modules per string (40.96–102.4kWh); the 280Ah-HV supports 8–17 modules (114.7–243.7kWh). Up to 4 parallel strings per system allow EPCs and integrators to size the modular battery storage system precisely to load demand — without over-specifying hardware.
Lithium battery quality control and electrical performance testing

Pre-Sales, Remote After-Sales & On-Site Technical Support

Rakour's documented technical support process covers pre-sales system consultation, remote after-sales troubleshooting, and supplier technical training. On-site service is available in select regions. All HV products ship with user manuals, inverter connection guides, and upper-computer USB-CAN debug cables — reducing integration time for distributors and C&I energy storage project teams.
OEM lithium battery private label branding service for energy storage distributors

Manufacturing Standards & OEM Label Readiness

Every Rakour LiFePO4 battery system is built with Grade-A cells, brand-name BMS components, rust-proof nickel-plated hardware, and undergoes fully automated laser welding, PCB-board sampling, precision insulation processing, and 100% pre-shipment quality inspection. The complete export certification package — UN38.3, MSDS, dangerous goods certificate, IEC62619, CE, RoHS — is available per shipment for private label and OEM project orders.

High Voltage Solar Battery Storage

FAQs

High voltage lithium battery systems are widely used in large residential and commercial energy storage applications.

What is a high voltage lithium battery system?

A high voltage lithium battery system consists of multiple battery modules connected in series to achieve a higher DC voltage level, typically ranging from 100V to 600V depending on system configuration. These systems are commonly used with high voltage hybrid inverters in residential villas and commercial energy storage projects where higher efficiency and larger capacity are required.

What are the advantages of high voltage batteries compared to low voltage systems?

High voltage battery systems operate at higher DC voltage, which reduces current flow and cable losses. This improves overall system efficiency and allows for more compact wiring design. They are particularly suitable for large capacity installations, such as high-demand residential properties or commercial energy storage systems.

Are high voltage battery systems safe?

Yes. High voltage lithium battery systems are designed with multiple safety layers including advanced Battery Management Systems (BMS), insulation monitoring, over-current protection, and DC isolation mechanisms. Certified systems that comply with standards such as IEC 62619 and UN38.3 provide additional assurance for safe operation.

Can high voltage batteries be expanded or scaled?

High voltage systems are modular in design. Battery modules can be stacked or connected in series to increase total system voltage and capacity. This modular architecture allows flexible configuration based on project requirements, making them ideal for scalable residential and C&I energy storage applications.

Are high voltage batteries compatible with hybrid inverters?

High voltage lithium batteries are designed to work with high voltage hybrid inverters that support compatible DC voltage ranges and communication protocols such as CAN or RS485. Proper inverter compatibility ensures stable operation, accurate battery management and optimized charging performance.